Here's why you MUST use M-Sand & P Sand and not River Sand for your home construction.


Sand Mining: A Threat!

River sand is widely used as construction material all over the world, especially in production of concrete. As the demand for sand continues to increase, sand mining seemed to have popped up as one perfect solution to meet the demand. But, sand mining has been causing huge environmental damage. Extreme instream sand mining is causing degradation of rivers. It is also lowering the stream bottom, which can ultimately lead to bank erosion.

 

 

Various government & non govt. organizations and research institutes are striving to identify alternative materials to supplement river sand.

 

M-Sand

Manufactured sand is popularly known by several names such as crushed sand, rock sand, green sand etc. M-sand is produced by crushing or rock-on-rock or rock-on-metal vertical shaft impactor (VSI). In case of manufactured sand all the processes mentioned can be done at manufacturing plant itself and controls are much better in producing quality M sand. M-sand also be used for making masonry mortar and shall confirm to requirements of IS:2116-1980.

 

 
  River sand M-sand, P-sand and Stone Dust
Marine products 2-4 % Nil
Oversized material 6-10% Nil
Clay and silt 5-20% Nil

 

P-Sand

 

Plastering Sand is fine grade of sand which is used for plastering and creating renders both internally and externally. Thanks to its fine particles, this Plastering Sand creates a very smooth and even finish to your plastering. It can also be used for pavement jointing to fill cracks of artistic paving.

 

 

Stone Dust
 

Stone Dust is a coarser version of sand. Although it was generally a waste product, a by-product of crushing stone. Stone dust is also known as rock dust or quarry dust, and some products just have the brand name. The stone dust is collected using a screen that keeps the larger pieces of crushed stone above the screen while allowing the rock dust to fall through. Once, stone dust was considered waste material as it was simply the by-product of crushing other stones. However, it was realized that this by-product had the potential to be used in several useful ways. The most common use for stone dust is as a base layer or setting bed for laying stone pavers.

 

Other Major Issues with Sand Mining

 

  • Air Quality : One of the Air Quality issues with sand mining is dust particles. Huge amounts of dust particles can be highly hazardous to health and can result in exacerbating respiratory disorders like asthma, bronchial passages and irritation of lungs.
  • Water Quality : Mines can affect the quality of surface runoff and groundwater through contamination with suspended and dissolved materials.
  • Land Surface Disturbance : The characteristics of mineral deposits and the kind of mining both have a huge impact on the landscape. Underground mining can cause surface disturbance and rehabilitation and surface mining can cause the destruction of the existing vegetation and soil profile. Elimination of waste rocks and its replacement in waste dumps or the mined-out pit totally transform the stability and topography of the landscape.

 

Advantages of M-Sand, P-Sand and Stone Dust over River sand.

 

  • 100 % replacement to natural sand and it is one of the by-product of aggregates.
  • No scarcity as the Government is encouraging the business to garner un-tapped revenue.
  • Govt. has identified the place and accorded the sanction for carrying out quarrying and crushing activities without compromising on any environmental issue.
  • Sand washing machine to ensure 0% silt content, benefitting best economized concrete with possibility of reduction in cement content.
  • No fear, quality is main focus.
  • Transparency in pricing as manufacturing facility is legal.

 

Strength Aspects

 

  River sand M-sand 1 M-sand 2
Specific gravity 2.65 2.78 2.71
Water absorption 1.9% 1.66% 1.59%
Compressive strength(N/mm2) 20.12 21.2 21.39

 

Above are the results of Compressive strength of river sand compared with 2 specimens of concrete with M-sand of mix design M20. Compressive strength of concrete made with M-sand is marginally higher (6%-9%) when compared to that of river sand.

 

The Need of the Hour

 

Currently, the alternatives to sand (like m-Sand, copper slag, recycles construction waste and powdered glass are progressively being used in many EU nations, US and Singapore. The use of such materials needs to be encouraged in our Indian construction too.

 

  • In few case studies, it was found that concrete produced by using manufactured sand obtained 6-9 %(percent) higher compressive strength and 12-15 %(percent) higher flexural strength compared to river sand of the same grade.
  • A nearly 30 %(percent) increase in masonry strength is obtained with the use of manufactured sand.
  • It requires a lower water-cement ratio if the mortar is mixed with manufactured sand, which also results in better characteristics in the hardened state.
  • Manufacturing sand also eliminates the environmental impact that occurred due to the lifting of natural sand from the river bed.

 

Striking a balance between increasing needs of the construction industry and environmental concerns to save river beds amongst excessive sand mining is the need of the hour. The government needs to take stringent steps and come out with a policy for sand mining and encourage the use of alternatives because as long as our national regulations will be lightly enforced, harmful effects will continue to occur.